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Metal Casting Services

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Metal Casting

Casting remains one of the most innovative and versatile processes for manufacturing components for precise and repeatable metal machining. At Asquare Parts, we provide metal casting solutions that integrate modern engineering with your production requirements.

Our foundry services range from large industrial components to small precision parts. We strive for accuracy and cost-efficiency coupled with industry standards in quality and durability across a large range of metals and applications.

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Types of Metal Casting Processes

Iron casting is a core manufacturing method used to produce complex metal parts by pouring molten metal into molds. Here are the most common types of metal casting processes used across industries:

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Sand Casting

Best suited for low-volume production of large parts. Sand molds can be re-used which is advantageous for complex geometries. Some usecases of iron casting are given below:

  • Uses expendable sand molds

  • Suitable for ferrous and non-ferrous metals

  • Low tooling cost and flexible for custom shapes

  • Rougher surface finish; may require machining

  • Ideal for large or heavy parts (e.g., engine blocks)

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Die Casting

Ideal for non-ferrous metal parts (like aluminum or zinc) manufactured in high volumes. Die-casting offers strong surface finish and narrow tolerances. Some usecases are given below:

  • Molten metal is injected into steel molds under high pressure

  • Best for non-ferrous metals like aluminum, zinc, and magnesium

  • High dimensional accuracy and smooth surface finish

  • Fast production — ideal for high-volume manufacturing

  • Higher upfront tooling cost

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Investment Casting

Also called “Lost Wax”, this method is the most appropriate for precision components with delicate details. Widely adopted in aerospace, automotive, and medical applications. Some usecases are given below: 

  • Uses wax patterns and ceramic shells for high-precision casting

  • Excellent for complex, detailed components

  • Suitable for both small and medium-sized parts

  • Superior surface finish and minimal post-processing

  • Higher cost per unit; best for low-to-medium production runs

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Materials We Used in Metal Casting Process

The following outlines the range of materials that relate to our iron casting capabilities:

  • Aluminum Alloys

  • Carbon & Alloy Steels

  • Stainless Steels

  • Brass & Bronze

  • Cast Iron (Grey, Ductile)

  • Nickel & Copper Alloys

Specific material grades and custom alloys can be provided if needed.

Applications of Metal Casting

The components we cast serve virtually all industries, such as:

Quality & Testing

Iron Casting

As a leading metal casting company, we maintain the dependability of our products by adhering to quality assurance standards which include: 

  • Dimensional Inspection (CMM)  

  • Non-Destructive Testing (NDT)

  • Metallurgical Analysis

  • Pressure and Leak Testing  

  • Material Certification (EN 10204 3.1 / 3.2)  

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What Makes Us Best Metal Casting Company

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Custom Engineering Support:

We partner with you to achieve the best design in aluminum casting with optimum castability and performance.

Shifting Production Volumes:

Whether it is a prototype or a production run, we fit your needs.

Quality control:

As a leading metal casting company, we ensure internationally recognized standards are met. Testing, inspection, and full traceability.

Post-Casting Services:

Available on request, we offer surface finishing, assembly, machining, and heat treatment. 

Certified Manufacturing:

Consistent and reliable outcomes are ensured through ISO certified processes.

Request For Quotation

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Do you have a casting project you would like to discuss? Please forward us your technical drawings or your product specifications and our engineers will develop a tailored solution along with a quotation.  

 

Reach out to us today and find out how our casting services can help you achieve your design, casting, and production requirements.

  • What is a U-bolt used for?
    U-bolts are used to support and secure pipes, tubes, or round objects to a surface. They’re commonly used in plumbing, automotive, construction, and mechanical applications.
  • What sizes of U-bolts do you offer?
    We offer U-bolts in a wide range of sizes, including: Diameter: 1/4" to 2" (or M6 to M48 metric) Length: Custom or standard lengths available Pipe Sizes: Compatible with various nominal pipe diameters (NPS) Custom sizes can be made to order—just provide your specs.
  • What materials are your U-bolts made from?
    We manufacture U-bolts from: Carbon steel Stainless steel (304, 316) Galvanized steel Alloy steel (on request) Coatings like zinc plating or hot-dip galvanizing are also available for corrosion resistance.
  • Can I order custom U-bolts?
    Yes, we offer custom U-bolts based on your dimensions, thread type, material, and finish requirements. Contact us with your drawings or specs for a quote.
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